Category 5E Data Cables
FRL-Cat5E-4C0.5S, FRL-Cat5E-4C22A, FRL-Cat5E-4P22A

Application :

  • The cables are designed for permanently protected installation, inside and outside railway rolling stock, buses and other vehicles to connect fixed parts. Ethernet based networks as: infotainment, multimedia, passenger information system etc.

Construction :

  • For 4 x 0.5mm2, 4 x 22AWG cables :
  • Conductors Stranded tin plated copper conductor (for 0.5mm2 cables) or stranded silver plated copper conductor (for 22AWG cables) according to IEC 60228 class 5.
    Insulation Electron beam crosslinkable compound.
    Cable Element Individual conductor stranded together.
    EMC Screen1 Plastic laminated aluminium-tape.
    EMC Screen2 Tin plated copper braid.
    Core Wrapping Plastic tape(s).
    Outer Sheath Electron beam crosslinkable compound.
  • A. Conductor

     

    B. Insulation

     

    C. Screen

     

    D. Sheath

  • For 4 x 2 x 22AWG cables :
  • Center PE filler.
    4 pairs 2 x 22AWG Stranded tin plated copper conductor according to IEC 60228 class 5.
    Insulation Electron beam crosslinkable compound.
    EMC Screen1 Plastic laminated aluminium-tape.
    EMC Screen2 Tin plated copper braid.
    Core Wrapping Plastic tape(s).
    Outer Sheath Electron beam crosslinkable compound.

Electrical & Mechanical Properties :

  • Nominal Voltage 300V
    Maximum Temperature 90°C
    Minimum Temperature -40°C
    Bending Radius 6 x Overall Diameter

Chemical & Environmental Properties :

  • EN 60684-2 No fluorine
    EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
    EN 50305 Resistance to ozone

Fire Performance for rolling stock application :

  • EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
    DIN 5510-2 Protection level 1/2/3/4
    BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
    NF F 16-101 F0

Fire Performance for rolling stock application :

  • EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
    EN 50266-2-4 + EN 50305; IEC 60332-3-24;
    NF C 32-070 2.2 (C1); VDE 0472 Teil 804
    Vertical flame spread of vertically mounted bunched wires or cables
    EN 50268-2; IEC 61034-2; NF C 32-073 ;
    NF C 20-902; NF F 16 101; VDE 0472 Teil 816
    Low Smoke Emission
    EN 50267-2-1; IEC 60754-1; NF C 32-074;
    NF C 20-454; VDE 0472 Teil 815
    Halogen Free

    EN 50267-2-2/3; IEC 60754-2; NF C 32-074;

    NF C 20-453; VDE 0472 Teil 813

    Low Corrosivity (Acidity & Conductivity)
    EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853
    Low Toxicity
    NF F 63 808; BS6853; NF F 16 101 Smoke index

FRL-Cat5E-4C0.5S :

  • Nominal Cross Sectional Area Nominal
    Sheath
    Thickness
    Nominal
    Overall
    Diameter
    Nominal
    Weight
    Maximum
    Conductor
    Resistance
    Maximum
    Resistance
    Unbalance
    Characteristic
    Impedance
    Transfer
    Impedance
    Maximum
    Capacitance
    20°C @100MHz f≤30MHz core to
    core
    Core to
    screen
    mm2 mm mm kg/km Ω/km Ω/km Ω mΩ/m pF/m pF/m
    0.5 1.2 8.3 102 40.1 1.1 100+/-5 200 65 100

FRL-Cat5E-4C22A :

  • Nominal Cross Sectional Area Nominal
    Sheath
    Thickness
    Nominal
    Overall
    Diameter
    Nominal
    Weight
    Maximum
    Conductor
    Resistance
    Maximum
    Resistance
    Unbalance
    Characteristic
    Impedance
    Transfer
    Impedance
    Maximum
    Capacitance
    20°C @100MHz f≤30MHz core to
    core
    Core to
    screen
    AWG mm mm kg/km Ω/km Ω/km Ω mΩ/m pF/m pF/m
    22 1.2 7.25 81 54.4 1.1 100+/-5 200 65 100

FRL-Cat5E-4P22A :

  • Nominal Cross Sectional Area Nominal
    Sheath
    Thickness
    Nominal
    Overall
    Diameter
    Nominal
    Weight
    Maximum
    Conductor
    Resistance
    Maximum
    Resistance
    Unbalance
    Characteristic
    Impedance
    Transfer
    Impedance
    Maximum
    Capacitance
    20°C @100MHz f≤30MHz core to
    core
    Core to
    screen
    AWG mm mm kg/km Ω/km Ω/km Ω mΩ/m pF/m pF/m
    22 1.2 12.6 174 54.4 1.1 100+/-5 200 65 100

 

Corona Resistant
Highly Flexible
UV Resistant
Ozone Resistant
Abrasion Retardant
Cold- resistant

 

Resistance To
Soldering Heat
Acid&Alkaline
Resistant
IRM 903
Fuel Oil Resistant
IRM 902
Mineral Oil Resistant
Fire Retardant
NF C32-070-2.2(C2)
IEC60332-3-24/EN50266-2-4
Flame Retardant
NF C32-070-2.1(C1)
IEC60332-1-2/EN50265-2-1

 

Low Toxicity
NF X70-100/NF F63 808
TM1-04/BS 6853
Low Corrosivity
IEC60754-2/EN50267-2-2/3
NF C32-074/VDE 0472-813
Low Smoke Emission
IEC 61034-2 / EN 50268-2
NF C32-073/VDE 0472-816
Zero Halogen
IEC 60754-1/EN 50267-2-1
NF C32-074//VDE 0472-815